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Ordering by field

Particle spacing as something you can set

Particles land wherever the flow leaves them when a film is coated. A magnetic field puts energy back into the film and lets them find a spacing of their own — without stopping the substrate.

Microstructure

An external field reorganizes the particle microstructure

Under the field the particle dipoles align: in a monolayer they repel into an even in-plane spacing, while in a multilayer they attract into chains along the field.

An external field reorganizes the particle microstructure

Continuous coating

Direct control of particle spacing in a continuous process

Reported routes reach remarkable uniformity but stay batch. We wrap a blade-coated film in a pair of electromagnets so the field rearranges the particles while the substrate keeps moving.

Direct control of particle spacing in a continuous process

Scaling

Dimensionless parameters play distinct roles in each step

Mt gates whether field-assisted dynamics happen at all; Boₘ and Γ decide whether clustered particles redisperse and set the timing of capillary aggregation.

Dimensionless parameters play distinct roles in each step